Is there a way to covert a DDR into a Word document? As an HTML or XML document I can't print it so I can easily cut, paste and/or highlight text/pages to trouble a damaged file. (The DDR for one solution of mine is 789 pages long!)

Word reads html, just open the html DDR files in Word directly.

I tried that: I can open the initial "home" page in Word but when I click on the link (for the file) it opens the Web browser for the report.

That's the way the ddr is structured, it takes advantage of hyperlinks. You'll have to c+p all the html documents into Word and remove the links: re-design the document to be static.

What you really want is Base Elements or Analyser. They turn the ddr into a FMP file for ease of searching.